August 2006
New Road Products
New materials and supplies for the road industry
by Kerry L. Clines, Associate Editor


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Stainless-steel pump

Ace Pump says their new FMC-150FS-HYD-206 pump is constructed of 316 stainless steel for the ultimate in corrosion prevention. Pump life is greatly increased with chemicals and fertilizers that may attack standard pumps. Pump ports include NPT and flanged attachments to fit any application.

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Biodegradeable anchoring staple

A new 100% biodegradeable staple from American Excelsior anchors erosion and sediment control products and solutions in place. Staples will compost and biodegrade in cold, warm, or hot ground conditions. The barbed shoulders and tip provide great holding capabilities. Staples are available in 4- and 6-inch lengths, in cartons of 1,000. A mechanical installation gun can speed up the installation process.

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Alternative to paving

Midwest Industrial Supply offers Resin Pave, a process of mixing their dust control/soil stabilization product (Road Oyl) with native soil to create roads, paths, and driveways. The mixture creates a permanent, natural paving system. Soil conditions, weather, and the desired outcome determine how much native soil is mixed with Road Oyl. Midwest will come out to the site to develop customized solutions.

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Expansion joint sealant

Joint Guard from Garon Products provides a durable flexible epoxy seal for expansion joints that will not become brittle and break out with movement. The sealant is pourable, self-leveling, self-priming, non-shrinking, and flexes up to 50%.

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Quick loading

Petersen’s new DL3 Lightning Loader, nicknamed the Twister, is engineered for high-volume collection operations after hurricanes, ice storms, and tornadoes. The unit features a 45-cubic yard dump body and a 20-foot boom with an all-purpose clamshell bucket. Dual mechanical joystick controls located at the stationary top-mount seat operate the unit.

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Paint striper

Newstripe’s Rollmaster paint striper has been redesigned with an improved adjustable pump spring tension that speeds priming and compensates for pump hose wear. The redesign also includes high-performance polymer pump rollers, bronze pump bushing, and improved tolerances.

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Compression testing system

A new compression testing system from Instron, the SATEC Series DX Compression System, is equipped with automatic exudation detection for soils and audio prompting for stailometer testing for asphalt and soils. As moisture is detected in a soil sample, a PLC interface determines if exudation has occurred; if it has, the test will end automatically and load results are instantly reported in the Partner software. A single operator can run the tests consistently and efficiently, according to the company. The operator is prompted with an audio alert at each load level when a reading is required from the stabilometer pressure gauge. The software stores the data and results in a database for easy access.

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Wood grinder

Morbark’s 4600XL Wood Hog has a 14% larger hammermill than its predecessor, increasing the tip swing to 36 inches. The infeed opening has been expanded to 60 inches. It also features an internal planetary drive feed wheel with no chains and sprockets, which means less maintenance, more torque, and increased durability. Eighteen hammers provide an aggressive, multi-purpose grind. The machine also comes standard with an adjustable fifth wheel pin that allows weight transfers to accommodate state and highway road restrictions. The Wood Hog is also available as a track-mounted unit.

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Product Application

DOTs Impressed with New Attenuator

Two departments of transportation recently tried a new type of attenuator, the Smart Cushion Innovations Impact Attenuator from Work Area Protection and SCI Products.

The attenuator collapses in segments, varying stopping resistance during the impact. It allows lighter and slower-moving vehicles to have longer ride-down distances and lower ride-down G forces, and only reaches maximum stopping resistance when a vehicle is traveling at the maximum design speed. Resetting the attenuator after an impact usually requires only two 0.25-inch shear bolts and can be completed in less than one hour. The possibility of saving money and time, while ensuring the safety of drivers, appealed to the DOTs.

Arizona

The Arizona DOT was so impressed with the performance of the first Smart Cushion installation that they installed another unit  at the Bell Road exit ramp on I-17.

Ron Jones, a branch manager for Trafficade Services, a distributor that works with the Arizona Department of Transportation to provide traffic control products, first learned about the Smart Cushion at the 2005 American Traffic Safety Services Association Show and thought that it looked like a good quality product. In May 2005, he introduced it to the Arizona DOT and they agreed to test it at the I-10/Loop 202 interchange.

A driver impacted the Smart Cushion at an estimated 90 miles per hour. The attenuator was badly damaged and had to be replaced, but the driver survived the impact.

“Even though it’s not designed to handle such high speeds, the Smart Cushion still performed its job by taking the force of the impact,” said Jones.

“We’re always looking for new products that will save money and improve service without compromising the public’s safety,” said Greg Gentsch, assistant district engineer, ADOT.

This Smart Cushion installation at the I-10/Loop 202 interchange performed its job well when impacted by a vehicle traveling 90 miles per hour--the driver of the vehicle survived.

The test attenuator was impacted four times between May and August before ADOT decided to purchase another Smart Cushion. In December 2005, ADOT installed a second attenuator at the Bell Road exit ramp on I-17, which was under construction, because a significant number of accidents occurred there.

“The Smart Cushion costs a little more than other attenuators, but it’s designed to withstand repeated impacts with little repair costs,” said Gentsch. “Other attenuators cost less but are more expensive to repair because they consistently require more replacement parts.”

Gentsch estimates that the time it takes to reset the Smart Cushion is 50% less than traditional attenuators. Repair time is saved because few parts are needed to reset the attenuator.

“We’ve been very happy with it,” said Jones. “It’s very easy to repair because, normally, all you need to replace are the two shear pins, which are relatively inexpensive. At most, we have to repair the front reflective panel because it is bent.”

Pennsylvania

In 2004, the Pennsylvania Department of Transportation began a construction project on State Route 114 south of Harrisburg, rebuilding the road and median.

“We had to shift the traffic from different locations so our work areas could be protected by the barrier,” said Jim Payne, project superintendent, Hempt Brothers, the prime contractor for the project.

Hempt Brothers placed barriers to separate the drivers from the work area. They had Smart Cushions installed at the ends of each barrier to protect oncoming traffic. According to Payne, the attenuators were hit 25 times; about 85% of the impacts required no replacement parts other than shear bolts.

“It would usually take all day to repair a traditional attenuator,” said Payne. “With the Smart Cushion, it only takes two hours. With the minimal time it takes to reset, our jobs are not interrupted as much, which helps us stay efficient on the job. I believe as a result of the Smart Cushion, the road construction industry can better control time because it doesn’t take long to reset. It also does its job by keeping drivers safe.”

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RWIS updates

Surface Systems, a member of Quixote Transportation Technologies, added three Road/Runway Weather Information System equipment and software options to its line of weather information technology — RWIS elite, RWIS advanced, and RWIS companion. RWIS elite is a full-feature site with numerous sensor options and capabilities that is capable of measuring advanced road conditions and traffic information, and has the power to activate roadside devices. RWIS advanced meets most RWIS needs with the ability to upgrade to a full site as desired. RWIS companion allows current RWIS users to increase their data network by adding sites cost effectively.

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Reprinted from Better Roads Magazine
August 2006

 

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Copyright © 2006 James Informational Media, Inc.
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