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Since 2003, the asphalt paver sector has introduced a
flood of new pavers and screeds in the 8-foot class in a rush to satisfy
contractor needs for versatility and productivity. Here are the new players.
LeeBoy
Two heavy-duty commercial pavers
LeeBoy expanded its line of asphalt pavers in 2003
with the introduction of the 8816, a 25,000-pound, 130-horsepower,
track-mounted paver designed for road and large commercial applications. The
machine employs LeeBoy’s
vibrating, heated Legend Screed system and a 10-ton
receiving hopper. Standard features include independent auger and conveyor
control, patented under-auger cut-off plates, and 14-inch variable-speed
augers. The screed is hydraulically extendible from 8 to 15 feet. Operator
features include dual operator stations, electric-over-hydraulic controls,
and proportional electronic steering.
Last year, the company re-engineered its 8515 paver,
retaining its maneuverability and size while adding big paver enhancements
that reduce operating costs and increase productivity for users. New from
the ground up, the 8815 has a heavier track assembly and undercarriage, and
a hydraulically raised hopper bed that provides maintenance access to the
undercarriage and tracks. The 74-horsepower tractor has a two-speed
hydrostatic drive and carries a 7.5-ton hopper that features heavy-duty
radius hopper wings that enhance the flow of material into its dual 36-inch
slat-feeding conveyors. The screed is a beefed up Legend system.
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Caterpillar
High-production commercial paver
Cat introduced its rubber-track-mounted AP-655C
8-foot paver in 2003 as a high production machine capable of paving large
parking lots by day and streets and highways by night. Weighing 40,800
pounds, the machine features a 174-horsepower turbo-charged engine,
Cat’s
Mobil-trac undercarriage, and an advanced material handling system. The
material handling system uses a controller to independently control left and
right augers and left and right feeders, eliminating the need for feeder
gates and enhancing the machines productivity, according to Cat. The paver
has two operating stations, each with a fully equipped console, and each
capable of swinging out to the side for better visibility. The cooling
system features an electronically controlled, variable-speed, on-demand fan
to reduce engine power requirements and noise.
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Ingersoll-Rand
Paves driveways and parking lots
Ingersoll-Rand rolled out its new Blaw-Knox 3120
commercial paver early last year. It features the Liberty Screed and a new
tractor with a low-slung, 8-ton hopper bed and dual independent auger and
conveyor systems. The 15,800-pound machine is powered by an 87-horsepower
diesel. The Liberty screed has front-mounted hydraulic extensions, a
four-burner propane heating system, and the ability to adjust both the angle
of attack and the height of the extensions. It paves in 8- to 15-foot
widths.
The 3120 offers the lowest hopper bed in its class,
according to the company, and its curved design is said to improve material
flow in clean up. Under-auger cut-off doors allow the operator to control
material flow to the main screed and extensions.
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Terex
New commercial paving screeds
Terex Roadbuilding recently introduced its new
VersaScreed series of 8- and 10-foot screeds designed for paving
subdivisions, county roads, parking lots, and other commercial applications.
The series uses 24-inch-wide main and 8-inch extension screed bottoms for
consistent mat texture across the entire paving width, and the wedge-shaped
design of the extensions is said to shed asphalt when narrowing paving
widths, eliminating trapping and shoveling.
The 8-foot VersaScreed offers variable paving widths
from 8- to 13-feet wide; the 10-foot model provides infinitely variable
widths from 10- to 17-feet wide. Optional bolt-on extensions expand paving
widths to 16 and 20 feet, respectively.
Other features include variable hydraulic vibration
up to 3,000 vibrations per minute, and the same tipping-frame technology
found on Terex’s Stretch Series screeds, formerly sold under the Cedarapids
brand. This design is said to eliminate the need for wear strips and shims,
and to better maintain settings between the main frame and extensions.
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Vogele
New paver line debuts
Wirtgen
subsidiary Vogele America has rolled out an updated five-model line of
asphalt pavers designed and built in Chambersburg, Pennsylvania. The line
includes two commercial class pavers and one utility class unit. The
110-horsepower 2111W (formerly the 780 WB) and the 150-horsepower 2116W
(formerly the 880 WB) are 8-foot rubber-tire models, and the 152-horsepower
2116T (formerly the 880 RTB) is an 8-foot rubber-track machine. The
commercial-class 2116W weighs 32,000 pounds while the 2116T comes in at
about 30,000 pounds. At 27,000 pounds, the utility class 2111W has enough
heft and horsepower for many commercial paving applications.
With the new paver models come new 10-foot and
8-foot screeds. The 10-foot HR500D and 8-foot HR400D are diesel-heat,
hydraulic-extendible models with rear-mount extensions. New this year is the
HR500E, an electric-heat version of the 400D, and the all-new HR400E, an
8-foot electric-heat screed with front-mounted extensions.
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Bomag
Mid-size paver gets makeover
Since acquiring the ProPaver line last year,
Bomag
has reintroduced the ProPaver 813RT with some enhancements under the Bomag
brand. The unit now features an 80-horsepower turbo diesel engine which
Bomag says lets it cope with heavy workloads. The company also touts the
paver’s load-sensing hydraulic system as an exclusive feature that reduces
fuel consumption by delivering power only when needed, yet allows the 813RT
to push feeder trucks.
Paving widths from 4 to 14 feet are standard on the
813RT; with optional bolt-on extensions it can pave up to 16-feet wide.
Hydraulically controlled screed extensions let the operator change widths on
the go between 8 and 14 feet. Optional ditch plates allow paving widths as
narrow as 16 inches.
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Roadtec
High-powered for reliability
The 155-horsepower RP-155 is
Roadtec’s 8-foot,
commercial class rubber-track paver. The company says it achieves
reliability and productivity advantages by coupling the large turbo diesel
with an oversized cooling system. The unit also features a newly designed
undercarriage and an improved material handling system. It is recommended
for work in all types of subgrades and paving applications, and its narrow
shipping width makes it a non-permitted load, for quick movement between job
locations.
The RP150 is the wheeled counterpart to the RP-155.
It features the same engine, screed, material handling system, and shipping
dimensions, and features a short wheelbase that allows it to achieve a
30-inch turning radius for work in tight areas.
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Terex
Versatile, high-horsepower performer
The new Terex/Cedarapids 300 Tier 2 Series 8-foot
commercial pavers got a 27% increase in power — to 165 horsepower — when the
company upgraded to Tier 2 engines. The series includes a choice of
rubber-track or rubber-tire models, and a choice of screeds — the 8-foot
diesel Fastach, the 8-foot electric VersaScreed, or the diesel or electric
Stretch 16.
Terex claims the 352 rubber-tire paver is the most
productive model in its class, with a 366-foot-per-minute paving speed and
production rates as high as 758 tons per hour. The 362 rubber-track paver
can pave at 205 feet per minute and has the same production capacities as
the 352.
The revamped line now has an improved cooling
system, produces less noise, and can pave all day without refueling.
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Ingersoll-Rand
Improved material flow
Also new last year from Ingersoll-Rand was the
73-horsepower, 15,500-pound 3020 utility/commercial paver, which comes
standard with IR’s V-3 Xtend-a-Screed. It paves 8- to 13-feet wide, using
screed-under-screed technology, and its extensions have been redesigned for
more torsional stiffness and precision placement. The 3020 has an 8-ton
hopper and dual independent auger and conveyors systems. It has the lowest
hopper bed in its class — 21.5 inches — to minimize truck bed and hitch
interference during the transfer of asphalt to the paver. Curved hopper
wings improve material flow and enhance clean up.
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LeeBoy
Enhanced paving on grades
LeeBoy has also upgraded its 37-horsepower,
10,000-pound 1000D tilt-hopper paver. It uses an 8- to 13-foot heated and
vibrating Legend screed that has hydraulic extensions mounted in front of
the main screed. The low-deck unit can be built on steel tracks or rubber
tires. LeeBoy says its newly designed 5.5-ton receiving hopper raises higher
than any other paver in its class to enhance paving on steeper grades.
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Reprinted from Better Roads Magazine
March 2005 |