May 2006
New Road Products
New materials and supplies for the road industry
by
Kerry L. Clines, Associate Editor


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Data collection vehicle

Foundation Mechanics has combined ground penetrating radar and falling weight deflectometer data collection and storage into one vehicle. The company integrated the RoadScan GPR system from Geophysical Survey Systems into its trucks to collect and store pavement thickness information at each FWD test location. The average difference in thickness between the physical core and the GPR thickness measurement was less than 4%. The GPR system is fully FCC certified.

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Superpave gyratory compactor

A new testing product from Pine Instruments, the AFG2 gyratory compactor, has a built-in angle measurement capability that operates using either an internal or external mold angle. Throughout the entire compaction process, the angle is displayed on the screen along with the consolidation pressure, gyration number, and specimen height. The compactor was designed to account for frame compliance and compensates for varying mix stiffness. It internally stores results from 20 previous tests, including gyration number, specimen height, angle of gyration consolidation pressure, and sheer per gyration (optional). Up to 250 mm of loose hot-mix asphalt can be placed in the tall molds prior to compaction, allowing the unit to make both 115-mm Superpave volumetric specimens and the 170-mm specimens required for performance testing.

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Balloon lighting system

The new Moonlight glare-free lighting systems from Multiquip eliminate the fans required to maintain air in other balloon lights. The balloon inflates in seconds; a simple plug maintains air pressure and protects the light. The lights have a maximum height of 10 feet; are available in 150-, 400-, and 1,000-watt outputs; and illuminate areas up to 100 feet away. Features include bulbs that last up to 10,000 hours; durable water-resistant PVC material; and a compact design that stows away into a protective case when not in use. The lights are stable in winds up to 55 miles per hour. They set up in minutes and are available in convenient push cart, wheeled stand, and tripod stand configurations.

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Back-pack vibrator

Stow Construction Equipment’s new, lightweight back-pack vibrator allows contractors to carry the unit around the job site without dragging electrical cords. The flex-shaft BP25H is powered by a 2.5-horsepower Honda gasoline engine and weighs only 24 pounds. It features a swivel shaft connection, quick disconnect knob for easy shaft removal, and built-in oil shut off. The unit is offered with 11 heads — seven steel and four rubber — ranging in diameter from 0.875 to 2.75 inches with a maximum length of 17.75 inches. Flexible shafts are from 2- to 21-feet long.

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Manhole cover lift

American Highway Products’ EZ-Lift was designed to unseat and set down manhole covers in one smooth motion. No bending, straining, or getting hands dirty. The tool is durable, lightweight, adjusts to lids that are 22 to 26 inches in diameter, and cleans inside the ring for a proper lid seating.

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Hydraulic post pullers

The new LPP 10 HD post puller from Atlas Copco is strong, lightweight, and ideal for removing posts of varying sizes and shapes. Capable of 6 tons of hydraulic pulling force, the puller can remove any pole, steel beam, or tube with a diameter up to 8 inches. For difficult poles, the puller features a built-in manual leverage function to increase pulling force to 10 tons. The 132-pound unit features a stroke of 8 inches, integrated hardened jaws for clamping to poles, and a newly designed automatic chain-tightening function to ensure grip. The puller comes with a standard 3.3-foot steel chain and a hand lever with an extension rod. Two support legs prevent the unit from sinking into soft ground.

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Stump grinder trailers

Bandit Industries designed two new custom trailers to accommodate their self-propelled stump grinders, model 2100 and models 2800SP (shown) or 2900 track. The trailers include a convenient pinning device to secure the machines and loop rings for chains and binders. Both trailers incorporate heavy-duty torsion axles for a smooth ride. The model 2100 trailer comes with a 3,500-pound torsion axle; the model 2800SP trailer comes with a 5,200-pound axle and includes electric brakes and a breakaway actuator.

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Rotary cutter

The new XH1500 Series 3 Rotary Cutter from Schulte Industries has a single-domed, sweep-clean deck design that eliminates debris build up and prevents rusting on the top side of the deck. The 0.25-inch-thick stump jumpers with patent-pending Pentagon Blade Bolt design allows cutter sections to ride over obstructions. Blade to deck contact is prevented by 0.375-inch-thick formed deck-protection rings.

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Total station series

A new total station series from Topcon is designed for construction layout and other jobsite positioning tasks. The CTS-3000 series features onboard software that simplifies staking and an extended keyboard for easy operation and data input. The unit is designed to carry grades, set or maintain control, or perform layout quickly and easily. The system can be operated with a handheld data collector such as Topcon’s FC-100. The instruments have rugged and weatherproof housings to protect internal components.

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Wood mulching/land clearing

The redesigned Morbark Model 4600XL Track Wood Hog combines rugged durability and high horsepower with the transportability of smaller machines, meeting road weight requirements. The 82,000-pound machine’s hammermill is 14% larger than its predecessor, increasing the tip swing to 36 inches. A new infeed extension folds flat to assist with processing longer tree-length material and folds up for better containment in regrind applications. Its Iqan Feed System boosts production levels by providing a consistent feed and minimizing downtime. This easy-to-operate programming tool allows the operator to quickly adjust feed systems from the control panel to obtain maximum production rates while keeping the engine load constant.

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New colors in reflective film

Oracal USA announced two new colors, turquoise and violet, in their Oralite Series 5700 Engineering Grade Reflective Film and Series 5500 Commercial Grade Reflective Film. Both weather-resistant, 5-mil-thick films are thermal-print compatible and feature a permanent, solvent-based adhesive and 84-pound PE-coated paper liner. The 5700 offers an outdoor durability rating of seven years, while the 5500 offers a rating of five years. Their impact- and scratch-resistant surfaces and flexibility make them perfect for safety markings and construction, streets, and general signs.

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Hydraulic post drivers

Atlas Copco’s two new hydraulic-powered post drivers are capable of producing 1,500 blows per minute. The 68-pound LPD-T provides the operator with hands-on control of the unit; the 64-pound LPD-RV with remote valve activation enables the operator to engage the unit from a switch in the hydraulic line. The drivers can be used on open-center hydraulic systems, or on closed-center hydraulic systems using the remote control valve.

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Scoop snowplow

The concave shape of the Hiniker Scoop Plow provides great capacity, little spillage, and fast, efficient plowing. The plow has a 20-degree fixed-angle outer end to help capture snow and can angle left and right for conventional plowing applications. Available in 8- and 9-foot lengths, the plow features a high-impact polyethylene moldboard that creates a low-friction, corrosion-free plowing surface. A three-section trip-edge with a 9-inch-high pivot point provides maximum protection from high obstacles such as curbs and parking barriers; each section trips separately.

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Truck-mounted slump control

RS Solutions, in relation with McNeilus, has introduced the first truck-mounted process control system that can measure the slump of concrete while it is in the mixer. ReadySlump will adjust the amount of water in the load so that it arrives on site at the proper slump without driver intervention. All water additions are documented on a transaction log for each delivery.

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New herbicides

A new family of herbicides from Nufarm includes four new products, two products of which are targeted at non-crop areas such as highway rights of way, railroads, non-irrigation ditch banks, and other similar areas. Polaris Herbicide is a broad-spectrum product for the control of undesirable grasses, broadleaf weeds, and many brush and vine species. Polaris RR herbicide is a two-pound product for aerial or ground spray applications to obtain bare ground and brush control in railroad environments.

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Aggregate imaging system

Pine Instrument’s new Aggregate Imaging System is an automated aggregate analysis system that offers three tests in one. Using image-based particle characterization, it provides a unified way to measure angularity, shape, and surface texture. The system’s light table accommodates up to 50 coarse aggregate particles or hundreds of fine particles at once. Automatic camera movement scans the entire surface, individually characterizing each aggregate particle. The system is immune to operator interference — automatic zoom and illumination controls eliminate any bias due to particle size or color.

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Vibratory plate compactor

MBW’s new GP3550 vibratory plate compacts at 110 feet/minute. In comparison to their GP3000, amplitude increased by 10%, operating weight decreased by 15 pounds, and hand/arm vibration is down roughly 70%. The deck features a full roll cage as standard equipment with an optional water tank for asphalt compaction. The base plate is self-cleaning with an open-sided plate design that allows material to flow out and away from the belt/pulley assembly during operation.

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Solar LED crosswalk beacon

A new ultra-compact solar LED pedestrian crosswalk beacon from Carmanah is compact, energy-efficient, and cost-effective. The R820C can be mounted high above the sidewalk, out of the path of pedestrians and out of the reach of vandals. With no trenching, cabling, grid-power hookup, or disruption to traffic flow, it installs in minutes onto any existing sign post for a fraction of the cost of traditional hardwired systems. The beacon is entirely self-contained and operational benefits include no bulbs to replace for the life of the unit, as well as no scheduled maintenance or servicing for up to five years, at which point only the battery pack may need exchanging.

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Reprinted from Better Roads Magazine
May 2006

 

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Copyright © 2006 James Informational Media, Inc.
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