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Better Roads Top Rollouttm
Top New Products of 2004

by Kirk Landers, Editorial Director and Kerry Clines, Associate Editor

What were the most interesting new products from the past year?
Here is our selection of 50, drawn from the nearly 500 new products covered in Better Roads between our November '03 issue through the October '04 issue.


Clear view of drums and edges

Bomag’s redesigned BW161AD-4 features slanted drum-support legs that give the operator a clear view of the drum edges, eliminating the need for operators to lean out of the cockpit during operation. Bomag says the design also gives the operator an unrestricted view of the drum surface and sprinkler system across the entire 66-inch rolling width.

The 21,826-pound tandem is powered by a 131-horsepower diesel. It uses a new exciter system to deliver 36,000 pounds of centrifugal force at 2,700 vpm and 27,225 pounds at 3,600 vpm — increases of 23 and 60%, respectively, compared to the previous model. Other features include a sliding, pivoting operator seating system, and a number of maintenance access features, including wide-opening engine access doors that eliminate the need to raise the operator platform to perform engine service.

Click 10 on ROADFAX card

Cold mix plant produces more

Wirtgen bills its new KMA 200 portable cold-mix plant as a highly mobile, 200-ton-per-hour unit that can make several types of asphalt blend products, using emulsions or foamed asphalt, and a variety of other materials to enhance strength and performance. In addition to its greater production capacity, the KMA 200 improves on the KMA 150 with a better arrangement of components and by powering all components with a fully diesel-hydraulic drive. The heart of the new machine is a modified, low-wear, twin-shaft continuous mixer, allowing a mixing capacity of 200 tons per hour. The mixing plant is driven by a 175 horsepower diesel engine. The unit’s integral water tank is 1,188 gallons — a 50% increase over the KMA 150 capacity.

Click 11 on ROADFAX card

Paves driveways and parking lots

Ingersoll-Rand’s new Blaw-Knox 3120 commercial paver features the proven Liberty Screed and a new tractor that features a low-slung, 8-ton hopper bed and dual independent auger and conveyor systems. The 15,800-pound machine is powered by an 87-horsepower diesel.

The 3120 offers the lowest hopper bed in its class, according to the company, and its curved design is said to improve material flow in clean up. Under-auger cut-off doors allow the operator to control material flow to the main screed and extensions. Two cut-off doors allow variable paving widths up to 15 feet.

Click 12 on ROADFAX card

Drop hammer works on thick concrete

Bobcat has unveiled a new drop hammer attachment that allows a skid-steer loader to break concrete slabs up to 18-inches deep with less noise and vibration than a hydraulic hammer. The unit employs a 1,140-pound weight which is lifted by means of a chain and drive motor, then dropped. The company says it exerts low vibration and little noise. Attaching and detaching is said to be easy with the Bob-Tach mounting system, and the detached unit can stand upright independently, eliminating the need for additional equipment to lift or move it.

Click 13 on ROADFAX card

Faster cutting cold planer

The new Series II cold planer from FFC Attachments features a “V” style Pic Pattern which, the company says, delivers more horsepower per bit for faster cuts.

In-cab fingertip controls operate sideshift, tilt, and cutting depth for six high-flow models; two standard-flow models use manual adjustments. The units feature 24-inches of sideshift to either side for cutting next to curbs and obstacles.

Click 14 on ROADFAX card

Works harder, cheaper

John Deere says its new 300 series skid-steer loaders incorporate more than 100 improvements in the previous series, giving them best-in-class productivity and lower operating costs. The five-model series ranges from 1,750 to 3,175 pounds in rated operating capacity (more with counterweights), with high-flow hydraulics available in each size.

Deere engineers focused on stability to enhance productivity, achieving it through a low center of gravity, a longer wheelbase to reduce rocking, a 60/40 weight distribution (front to rear), and larger tires.

Standard features include Deere’s patented vertical-lift boom which has a true vertical-lift pattern, 35-degree rollback, and 45-degree dump angle.

Click 15 on ROADFAX card

New backhoe loader debuts

Volvo Construction Equipment has introduced the second model in its new backhoe-loader line, the 83-horsepower BL60. The turbocharged machine has a 14-foot, 9-inch digging depth and 11,864 pounds-foot of backhoe bucket digging force. It has a 1.3-cubic-yard loader bucket and develops 8,936 pounds-foot of bucket breakout force. Designed for governmental agencies and construction contractors, as well as the rental industry, the BL60 can be ordered in two- or four-wheel drive, with an enclosed cab or open canopy, and with a standard or extendible dipper.

Like the BL70, which launched the Volvo backhoe loader line in 2003, the new model features a fixed-displacement, flow-sharing hydraulic system designed for reliability, power, and control. It has extended service intervals, an S-style boom, and a cast iron pivot and base for the boom to enhance durability.

Click 16 on ROADFAX card

Stormwater treatment

Vortechnics’ new VortSentry is designed to capture sediment and free-floating pollutants from urban runoff. It can be used as a standalone or as a pretreatment system used in conjunction with other stormwater treatment devices. The unit uses a combination of vortex motion and flow controls to remove contaminated sediment, oil, and debris from runoff before the water discharges into surface waters.

With no moving parts and a clear view to the captured pollutants, the unit is easy to install and maintain and offers a compact, lightweight design that is ideal for congested sites. All models are configured with a flow partition to ensure that the rate of flow through the treatment chamber will not cause pollutant re-entrainment, even as the total flow rate through the system increases.

Click 17 on ROADFAX card

Beefed-up commercial paver

LeeBoy says its new 8515 asphalt paver retains the maneuverability and size of its popular 8500 series paver, but adds big-paver enhancements that reduce operating costs and increase productivity for users. New from the ground up, the 8815 has a heavier track assembly and undercarriage, and a hydraulically raised hopper bed that provides maintenance access to the undercarriage and tracks.

The 74-horsepower tractor has a two-speed hydrostatic drive and carries a 7.5-ton hopper that features heavy-duty radius hopper wings that enhance the flow of material into its dual 36-inch, slat-feeding conveyors. The screed is a beefed up Legend system with long-wearing sonic augers and heavier cutoff plates for clean starts and stops.

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Versatile, high-production planer

Roadtec’s new RX-900 cold planer can be ordered with either an 860- or 950-horsepower engine and can operate as a three- or four-track machine. The machine has a maximum cutting depth of 14 inches, and can cut in widths of 7 feet, 2 inches; 8 feet, 2 inches; 10 feet; or 12 feet, 6 inches. Roadtec says the three-track mode makes the unit more maneuverable in deep cuts, while the four-track mode is best for straight, 2- to 3-inch cuts.

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Constant planing depth locked in

Caterpillar’s five new cold planer attachments for skid-steer loaders incorporate an independent self-leveling feature to ensure a constant planing depth. Cat claims the feature results in a cleaner, flatter cut than other planer attachments deliver. Independent left/ right skid depth control allows flush curb cuts, close planing around manhole covers, and step-less side-by-side passes; it also allows feather cuts and beveling passes.

Two models use standard hydraulic flow: the PC203 uses drums up to 14-inches wide, and the PC204 goes up to 18-inches wide.

Three models are designed for Cat’s new high-flow system. The PC205 has drum widths to 18-inches wide, the PC206 to 24 inches, and the PC210 has a dedicated 40-inch drum. The high-flow models use planetary drives featuring a variable speed, unidirectional axial piston hydraulic motor that mounts to a double reduction gearbox.

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Concrete rider saw

The new RS 8500 D Rider Saw from Dimas, a division of Electrolux Construction Products, has a 26-inch blade capacity for large jobs where reduced operator fatigue and consistent production rates are demanded. The combination of the 85-horsepower diesel engine, the new inline right angle gearbox, and 14 V-belts gives the saw extra horsepower at the blade shaft. Alignment is easy with the power-assisted, zero-turn-radius steering. A new, tilting steering console improves operator comfort, while the fold-up pointer and optional blade clutch make loading and unloading easier. The saw comes equipped with larger front wheels and a parking brake.

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Pothole patching machine

H.D. Industries’ new Pro-Patch Pothole Patcher provides all the tools and materials necessary for a one- or two-man crew to make effective asphalt repairs, eliminating the use of air compressors, oil distributors, and dump trucks — which reduces manpower and equipment maintenance, and minimizes the amount of equipment used in high-traffic areas.

The machine is  available as a truck- or trailer-mounted, propane-fueled unit or as an all-electric unit.  The body is 112-inches long, 49-inches high, and 78-inches wide with lockable tool-storage compartments.

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Textured sound walls

Carsonite International’s new textured sound walls can take the appearance of brick, bamboo, slate, sand, and more. The textured facades are comprised of polyurethane and won’t deteriorate or discolor from weather conditions, roadside material, insects, or animals and aid in decreasing sound levels.

The sound barriers exceed noise reduction guidelines and wind loads required by AASHTO.

Click 23 on ROADFAX card

Upgrade to ‘Super’

The “S” in Wirtgen’s new WR 2500 S Road Reclaimer and Soil Stabilizer stands for “super,” according to company promotions. The top-of-the-line model has a new fuel-injection system that boosts its 12-cylinder engine’s power from 610 to 670 horsepower (455 to 500 kW). Wear is minimized in the redesigned, reinforced cutter housing by means of multiple wear plates, and the cutter drum has easier-to-service bolt-on end rings. Cooling performance, operator comfort, and ambient particulate levels have been improved, and a new dual cyclonic air precleaner will extend the service life of the air filtration system.

Click 24 on ROADFAX card

Fast on/off backhoe milling head

BackhoeMill from Maddock Industries uses the same pin size and spacing as the bucket on all popular makes and models of backhoes, including quick-hitch designs, so it mounts on a boom in minutes. It can be driven by the host machine’s hydraulic system — it requires line pressures of 3,500 psi and a flow rate of 40 gallons per minute — or by an auxiliary engine mounted in the front bucket or on a small trailer. Designed for pavement cuts for utility access or culvert replacement, the BackhoeMill can cut 12-inches deep and leaves the material pulverized in the trench. The unit cuts a 24-inch-wide swath and works in concrete as well as asphalt. With a different style bit, the unit can also grind tree stumps.

Click 25 on ROADFAX card

Traffic data detector software

Mavision, from Mavix, is a comprehensive solution for traffic management and incident detection over IP. Using advanced image processing algorithms, it processes diverse traffic data and detects predefined incidents. Unlike other traffic detectors, Mavision eliminates the need for standalone loop detectors and other conventional traffic monitoring devices. It allows the operator to verify accidents and be alerted of incidents including stopped or slowed vehicles, vehicle direction changes, restricted zone violations, or speed changes.

Click 26 on ROADFAX card

Wheel loader line launched

Liebherr Construction Equipment has introduced four wheel loader models to the North American market. The new line ranges from the 162-horsepower L 538 to the 261-horsepower L 580 in size. Though new to this market, the Liebherr loaders are well established in Europe and, the company says, are distinguished by their low operating costs.

Key features include a well-balanced overall design concept for longer component life, and an advanced hydrostatic travel drive that minimizes wet brake disc wear and uses tractive force control and limited slip differentials to reduce tire wear.

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Two new cold-milling machines

Wirtgen has rolled out two new cold-milling machines, the compact W 50 and the deep-cutting W 50 DC.

The 80-horsepower W 50 weighs 13,162 pounds and cuts up to 6-inches deep and 20-inches wide. Its fully adjustable loading conveyor can be dismounted and mounted by the operator without assistance in a matter of minutes, enhancing its versatility for making horizontal cuts on roadways.

The 123-horsepower W 50 DC is a more productive version of the W 50 and is housed in a larger platform. It uses a 29.5-inch-diameter cutting drum and has a maximum cutting depth of 8.3 inches.

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More power and reliability

John Deere has announced major upgrades to its 670CH and 672CH C-Series II motor grades. A 185-horsepower, 6.8-liter engine tops the list; the Tier 2 model adds 25 to 30 horsepower to the drive train, including more low-end torque. The engine also features an electronically controlled, high-pressure, fuel-delivery system that is said to provide a more consistent and precise way to deliver fuel over the entire spectrum of engine speeds and machine applications. Deere says the result is a significant productivity boost, especially at the low end with the operator in the dirt.

Glow plugs have been added at each cylinder to enhance cold-starting ability, and the company reports that they achieved easy starts at -40 degrees F in laboratory tests.

  Other enhancements include switching from plastic to steel tanks for fuel and hydraulic oil, and enlarging the capacity for both. Service access has been improved and sheet metal changes have increased airflow over the radiator, hydraulics, and transmission coolers.

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Compact curb and gutter machine

LeeBoy designed the LBC-24W concrete paver to give contractors an economical, maneuverable machine to slipform curb and gutter, alley ribbons, and sidewalks up to 4-feet wide, and to handle below-grade pours for street rehabilitation work. Powered by a 37.5-horsepower diesel, the LBC-24W features fingertip controls on its front and rear control panels and all-wheel hydrostatic drive. The 7,000-pound, low-profile machine is guided by an electronic grade and steering control system for accurate curb placement. Its hopper uses gravity flow and vibration to deliver concrete to the mold without augers, reducing clean-up time. The quick-change mold system includes a patent-pending articulation mold option for smoother curbs in tight radius work.

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Two new commercial pavers debut

Ingersoll-Rand has introduced two new commercial pavers that combine established big-paver technology from Blaw-Knox and small-paver innovations from IR. The 73-horsepower, 15,500-pound 3020 comes standard with IR’s V-3 Xtend-a-Screed. It paves 8- to 13-feet wide, using screed-under-screed technology, and its extensions have been redesigned for more torsional stiffness and precision placement. The 3020 has an 8-ton hopper and dual independent auger and conveyors systems. It has the lowest hopper bed in its class — 21.5 inches — to minimize truck bed and hitch interference during the transfer of asphalt to the paver. Curved hopper wings improve material flow and enhance clean up.

One size above the 3020 is the new 3120 paver. The 15,800-pound unit features an 87-horsepower engine and IR’s Liberty Screed which paves in 8- to 15-foot widths. The Liberty screed has front-mounted hydraulic extensions, a four-burner propane heating system, and the ability to adjust both the angle of attack and the height of the extensions. It has the same low-profile hopper bed as the 3020.

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Electromagnetic pavement measurement

The PaveTracker Plus, an electromagnetic sensing device from Troxler Electronic Laboratories, measures the dielectric constant of an asphalt pavement, slab, or specimen and relates that constant to the material’s density. It can provide the user with a quick indication of pavement segregation, areas of low density and overall pavement uniformity. The device has added data storage capability for up to 999 readings and/or projects, a 30-button keypad, a 4x20 LCD screen, a backlit display, rechargeable batteries, and telescoping handle.

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Walk-behind concrete saws

The new PC 18 line of walk-behind concrete saws from Target, a division of Electrolux Construction Products, features a compact design with a saw width of 24 inches, overall height of 40.25 inches, a maximum blade capacity of 18 inches, and a maximum cutting depth of 6.625 inches.

 The saws are built with a one-piece box-type steel frame that reduces vibration from the blade and increases sawing production. This frame extends saw life and reduces component wear. Two models are available, the 9-horsepower PC 18 9H and the 13-horsepower PC 18 13H.

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High-flow moves snow

Bobcat’s B-series 5600 Toolcat is now available with a 56-horsepower turbodiesel engine and 26 gallons-per-minute, high-flow auxiliary hydraulics, enabling the four-wheel-drive, four-wheel-steer machine to handle a high-flow snow blower, wood chipper, and stump grinder. The turbo improves high-altitude

performance and comes with an additional fuel tank that nearly doubles the machine’s fuel capacity. The Toolcat has a top speed of 18 miles per hour and can be used for mowing, snow removal, ground leveling, lifting pallets, and a variety of landscaping chores.

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Bridge inspection and analysis

Geophysical Survey Systems’ BridgeScan, a complete and convenient cart-based GPR system for bridge inspection and analysis, uses the SIR-3000 data acquisition system and 1.5-GHz antenna to locate rebar in concrete or asphalt overlaid bridge decks. The system enables the user to identify areas of bridge deck deterioration as well as concrete cover depth and asphalt overlay thickness. The affordable, easy-to-use system provides users with an effective tool for quickly determining the condition of aging bridge decks as well as new construction or repair work.

By switching antennas, the system is able to transform into the UtilityScan system for locating pipes and other underground utilities. The system includes the SIR-3000 data acquisition system, survey cart with encoder, 1.5-GHz ground-coupled antenna, RADAN software with the Bridge Assessment Module, and system accessories. Training is available.

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Wheeled excavator reaches anywhere

Gradall says the new XL 4300-II is the first 45,000-pound excavator to combine a tilting, telescoping boom and wheeled mobility for on- or off-road surfaces. Gradall claims the 166-horsepower machine’s load-sensing hydraulics maximize its productivity in excavating and demolition applications, while its traditional tilting/telescoping boom lets the unit excel in fine grading, sloping, ditching, truck loading, spreading rip rap, trimming trees, and other delicate functions. The boom design also creates a low working profile, enabling the machine to work under bridges, beneath tree limbs, and in tunnels where conventional excavators may not be able to operate. The new model has a maximum digging depth of 20 feet, 11 inches, maximum ground level reach of 30 feet, and a bucket breakout force of 25,449 pounds.

Click 36 on ROADFAX card

Sweeper body for do-anything chassis

Schwarze Industries is now offering its A7000 heavy-duty regenerative air sweeper with 8.4-cubic-yard hopper on a Unimog U500 chassis. The A7000 body can be offloaded in about two hours from the chassis, enabling one of many other attachments to be on-loaded. Municipalities commonly use the rugged Unimog chassis and a variety of attachments to handle snow plowing, mowing, disaster relief, road construction, underground cable laying, tree transplanting, and many other tasks.

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New top-of-the-line grader

LeeBoy has upsized its motor grader offerings with the addition of the 130-horsepower, 25,300-pound model 785. The new model’s frame has 40 degrees of articulation, and a 17-foot, 4-inch wheelbase. Its turbocharged powertrain includes a six-speed powershift transmission.

Its rear wheels are gear driven, and it has internal multi-disc brakes. The 12-foot moldboard has 60 inches right or left side shift and an open, 54-inch, gear-driven turntable with 360 degrees of rotation

and a 23-inch lateral shift. LeeBoy recommends the 785 for ditching, grading, and site preparation, as well as maintaining gravel roads and removing snow.

Click 38 on ROADFAX card

Road inspection and analysis

Geophysical Survey Systems has introduced a complete vehicle-mounted ground-penetrating radar system for road inspection and analysis. This system provides users with an effective tool for determining pavement layer thickness and evaluating base and sub-base layers. It can acquire data at highway speeds, eliminating the need for lane closures. The RoadScan system includes an SIR-20 data-acquisition system; wheel-mounted distance-measuring instrument; vehicle mounting kit; RADAN software with the Road Structure Module; and system accessories. Training is included.

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Compact sweeper

The new CS500 compact sweeper from MadVac cleans litter from congested pedestrian-filled municipal streets quietly and efficiently. The unit reaches where no other large sweeper can reach such as sidewalks, pathways, and alleyways, yet also does large surfaces such as downtown districts, airports, and universities. The sweeper features two independent brushes that sweep a width of 10 feet, 6 inches; joystick-controlled brushes that extend an extra 3 feet for hard-to-reach areas; an ergonomically designed operator cab that provides an unobstructed view; a maximum travel speed of 25 miles per hour; and a turning radium of 6 feet, 3 inches.

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Curb machine gets power boost

Power Curbers has given its 5700-B slipform paver a 50% power boost by switching to a new 133-horsepower engine as one of a menu of enhancements for the popular curb-and-gutter machine. Other enhancements include a higher operator’s platform for improved visibility of the auger and chute man, repositioned radiators for cooler work, a new hydrostatic direct-drive conveyor with higher torque and lower maintenance costs, and rotary controls that allow fractional changes in ground or conveyor speeds for a smooth, consistent curb.

The company made a number of other changes to improve reliability and reduce maintenance requirements, including heavier frames and increased torque for crawlers, eye-level positions for filters and the high-pressure servo, and the use of an externally mounted radiator for easier access.

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 Wireless traffic signal control system

The new wireless traffic signal control system from OMJC Signal has a master control unit and up to two wireless license free remote secondary units. Because one master can control two secondary units, you can control three different traffic movements. The master control, in an industry standard cabinet, uses standard components, including a standard conflict monitor.

The typical platform for the system is a pair of pop-up trailers with a hydraulically raised mast and arm for emergency replacement of knocked-down traffic poles. This setup also works well in a road construction work zone. The wireless system offers AC, battery, and solar-power options, and a paging system in the event of trouble.

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Cable guardrail

Trinity Industries developed a new Cable Safety System that addresses the issue of crossover accidents on highway systems. CASS provides a more forgiving, cost-effective alternative to rigid, expensive concrete barriers and exhibits excellent life-cycle costs with maintenance-free service and quick repair after an impact. Using C-shaped posts and tensioned cables, the system prevents potential head-on collisions by capturing and redirecting errant vehicles.

The specially designed post employs a patent-pending wave-shaped slot that works in tandem with strategically positioned cables. CASS has been extensively crash-tested.

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Milling drum takes on extremes

Australian milling contractor Road Services of Australia specializes in extreme jobs, such as removing more than 20,000 cubic yards of reinforced concrete with milling equipment. To complete such work, the company has developed the Schibeci ultra-rugged milling drum for severe service applications. Now available in North America through Roadtec and MECOM, the Schibeci drums feature tooth-holding blocks that won’t fall off or break off, even when the tool hits submerged objects such as steel manhole covers.

The drums are said to require only annual maintenance and to retain the same cutting pattern for their entire lifetimes. The company says its smooth outer flight design reduces vibration and drag, improving productivity and fuel consumption, and the drums remove more material from the cut that other designs.

  Schibeci drums come in widths ranging from 3-inches to more than 16-feet wide and are recommended for working in asphalt, concrete, reinforced pavements, and other media.

Click 44 on ROADFAX card

Mid-size reclaimer brings versatility

Wirtgen has introduced a mid-sized, 400-horsepower stabilizer/reclaimer as a high-performance, versatile alternative to its production-size, 670-horsepower WR 2500 S. The new WR 2000 cuts grades or asphalt roadways up to 20-inches deep and has a maximum cutting width of 79 inches. It stabilizes with both emulsion and foamed asphalt, and can be equipped with a high-capacity water pump for dry soil conditions, or cement- or lime- stabilization work. The cutter features a V-belt drive and automatic tensioner, and four speeds, from 112 to 181 rpm. Wirtgen says the new drive system delivers more power to the cutter with less maintenance than previous chain and hydraulic system designs.

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Sidewing snowplow

The new Sidewing snowplow is completely self-contained, with independent control of all functions, and works well in combination with any brand of front plow. The Sidewing is mounted to the side of a pickup truck — the back cylinder attaches with a standard 2-inch trailer hitch and one pin in the front. The side-mounted plow clears any two-lane road, including shoulders, in just two passes without having to drive on the shoulder. Plowing force is transferred to the center of the truck.

With Sidewing installed and lifted in the transport position, a typical pickup truck measures approximately 96-inches wide, well under the legal maximum width of 102 inches.

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Asphalt/concrete cookie cutter

American Highway Products’ new asphalt/concrete cookie cutting machine eliminates the use of jackhammers and compressors to remove utility castings from the road. This heavy-duty machine cuts a perfect circular hole around utility castings without destroying the surrounding road and compaction. Round cuts reduce the amount of material removed by over 21% compared to square cuts and eliminates corner cuts into the existing road.

The unit will cut 20-inch-deep cuts at an average 2 inches per minute. The machine will cut 60 cuts in an eight-hour day; the blade will cut 500 holes in asphalt and 300 holes in reinforced concrete.

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Variable-frequency drives cut costs

Astec uses Variable Frequency Drives to regulate air flow in its plants by changing the speed of the blower rather than using a damper, as in other designs. By reducing fan speed, air flow is controlled and energy is saved, says the company. Astec also says the VFD system is much quieter than damper-based systems because air is not being forced through a set of blades, which can cause turbulence and vibration.

Astec says that when the plant is used at 70 to 80% of capacity, electricity consumption in the VFD-system plant is about half that required with outlet damper control.

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Ultra-portable variable message sign

The new instALERT Rapid Messenger from All Traffic Solutions is an ultra-portable variable message sign. Its full-size, full-matrix display can be dispatched from the back of a vehicle and set up by a single person in less than a minute.  The sign weighs about 40 pounds and unfolds from a 3- by 28- by 30-inch carrying size to a full-matrix display that measures 2.3 by 5 feet. One, two, or three lines of text with 7-, 10.25-, or 24-inch letters are visible hundreds of yards away. The sign can be powered by the vehicle or a portable, rechargeable power supply.

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New wheel loader series

John Deere says its new J-series wheel loaders deliver better uptime, performance, and productivity while lowering daily operating costs, thanks to the complete redesign of several key systems. A solid-state electrical distribution system eliminates the need for multiple wire harnesses and connectors, and provides up to 50% greater reliability, according to John Deere. The 444J, 544J, and 624J have redesigned cooling systems featuring Quad-Cool system coolers that are arranged side by side within a box for easy cleaning access, a proportionally controlled fan, and isolation from the engine compartment to minimize preheating of incoming air. Engines in those three models feature new torque curves that enhance productivity with greater power bulge and torque rise.

The 110-horsepower 444J has a standard 2.5-cubic-yard bucket capacity; the 134-horsepower 544J is a 3.0-cubic-yard design; and the 160-horsepower 624J is slotted in the 3.5-cubic-yard class.

Click 50 on ROADFAX card

High-tech paver for precision work

Ingersoll-Rand says the ABG Titan 326 EPM paver can place roller-compacted concrete, cement-treated base, and untreated base as well as asphalt, especially in deep lifts and wide paving widths. The 218-horsepower Euro-style paver weighs 32,193 pounds and paves at a laydown rate of up to 771 tons per hour at a maximum paving speed of 65 feet per minute. It has a 14.8-ton hopper capacity and a maximum paving width of more than 32 feet. It can lay a mat of nearly 12 inches in one pass, according to IR.

The new paver is available with seven different screed options, including single- or dual-tamping designs. The paver features IR’s Electronic Paver Management system, which gives the operator an intuitive interface with the paver’s functions, according to the company, as well as vital operating-conditions information and diagnostic checks.

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Powerful compact sweeper

Elgin made its new Crosswind Fury sweeper by combining the technology of regenerative air with a compact truck body. The company says the new model delivers the same efficient cleaning system as its larger models, but in a package to meet the needs of municipalities with smaller sweeping applications.

Built on an Isuzu cab-over chassis, the Fury’s sweeping system is powered by an auxiliary 60-horsepower diesel engine and includes hydraulically driven, dual 36-inch trailing-arm side brooms. In addition to its regenerative air system, the unit features a 72-inch container height, rear dumping, a 4.4-cubic-yard hopper, and a 105-gallon water tank for dust suppression.

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Underground stormwater filtration system

Stormwater Management has announced design innovations to their StormFilter underground filtration system. A newly engineered air lock cap allows engineers to manage large volumes of water associated with water quality volumes, while simultaneously treating stormwater to meet applicable water quality standards.

The new air lock cap is configured to permit air to escape the check valve, while preserving an air-filled void within the check valve cap assembly. This makes it possible to store up to 9 feet of stormwater within the vault, on top of the cartridges used for treating water, eliminating the need for upstream storage of large water quality volumes. The new air lock cap can be easily installed to any existing StormFilter system and can be done as part of the Annual maintenance process.

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Inline storm water pollution prevention

CDS Technologies’ new Inline units, which use continuous deflective separation technology, can be placed within new construction projects or retrofitted into existing storm water collection systems. The unit saves engineers design time by configuring the treatment portion and bypass structure within one manhole. Engineers can put the unit on the main stormline, with treatment as well as peak design conveyance flows passing through the same structure. Two separate flow paths for storm water allow one for treatment and one for bypassing high flows.

The Inline unit is totally underground and doesn’t require supporting infrastructure. Its non-blocking screen and non-mechanical function make it a low-maintenance solution for both the short and long term. The unit removes 100% of floatables, as well as neutrally buoyant material, plus oil and greases from storm water flows and combined sewer overflows, in addition to a TSS removal rate of up to 85%.

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Trip-edge scoop plow

Hiniker’s new high-performance, split trip-edge Scoop Plow, with a unique concave shape, captures snow with less spillage and faster, more-efficient plowing. The 20-degree fixed-angle outer ends help the plow capture snow, making it ideal for confined areas. The plow also angles left and right to allow for conventional plowing applications.

The plow is available in 8- and 9-foot lengths and features a high-impact polyethylene moldboard that creates a low-friction, corrosion-free plowing surface. A three-section trip-edge with a 9-inch-high pivot point provides maximum protection from high obstacles such as curbs and parking barriers. Each section trips independently for smoother plowing and less stress on the plow. The specially designed no-pinch pivot prevents jamming from stones, ice, and other debris, allowing for the full return of the trip-edge every time.

Click 55 on ROADFAX card

Top-of-the-line asphalt roller

Ingersoll-Rand has introduced the 84-inch, 32,770-pound DD-158HFA double drum compactor as the largest asphalt roller in its line. The new model features eight amplitude settings and two vibration frequency levels; each amplitude setting is automatically linked to the appropriate vibration frequency. This allows the machine to operate at high frequency and low amplitude for thin lifts, or lower frequency and higher amplitudes for thicker lifts.

Standard equipment includes Ingersoll-Rand’s patented Impact Spacing Meter which adjusts travel speeds to meet drum impact spacing requirements. The drums use I-R’s chamfered, radiused edges to prevent drum edge marking.

The DD-158HFA has a maximum centrifugal force of 44,070 pounds in its highest amplitude setting (0.035 inches), and vibration frequencies of 2,500 and 3,400 vpm.

Click 56 on ROADFAX card

Storm water quality unit

Hancor’s Storm Water Quality Unit, with the patent-pending Baffle 55 device, reduces the velocity and turbulence of water flow, allowing the grit, sediment, and other solids common to roadways to remain in the unit while the clean effluent is discharged. The high-density polyethylene unit reduces floatable solid substances as well as hydrocarbons. The Baffle 55 device is designed to simplify maintenance and promote sediment separation. SWQ Units can be used as a supplement to the LandMax Retention/Detention system or as a stand-alone product. The unit meets or exceeds #PQ Phase II BMP requirements, allows point source treatment, allows on-site storage and monitoring of contaminants, and has lockable access ports for increased safety.

Click 57on ROADFAX card

5 new crack-sealing features

Cimline has introduced five new features for its Magma series crack sealing machines in 2004. The Superflex III heated hose is said to have the lightest weight and smallest diameter of any electrically heated hose in the field. Using a third-generation Teflon core, the hose is extremely flexible and can be handled without gloves.

The wand is new, too, featuring a lightweight, adjustable handle and a recirculation feature that is said to prevent spillage. A trigger on the handle controls flow, while a ball valve is used to control drips. Cimline has also added a 30-gallon-per-minute material pump, up from 20 gpm in the previous model.

Two other features are new options: an integrated air compressor for crack cleaning and sealing in one operation, and a dual hose option.

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Skid steers get performance boost

Caterpillar has upgraded its entire skid-steer loader line to a B-series, increasing power and performance for each model, and improving comfort and reliability. Included in the announcement are four vertical lift models, and five radial lift designs. In addition, the company has added the 2,700-pound-rated 268B to its vertical lift lineup; the 76-horsepower unit features Cat’s new XPS high-flow hydraulic system for running high-performance work tools.

Across-the-line improvements include heavy-duty drive components, hydraulic design enhancements, and an upgraded electrical system, including higher alternator ratings and a simplified wiring harness. Eight of the 10 models now have a turbocharged engine for cleaner emissions and better high-altitude performance.

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Better Roads Top Rollouts Awards

Every year, Better Roads editors receive information about nearly 1,000 new products. Of these announcements, about 500 are judged to be relevant to highway professionals, the contractors, agencies and consulting engineers who comprise our audience. 

All 500 are covered in Better Roads in the course of the year, and our editors keep track of them in a database. The products range from heavy equipment such as pavers and compactors, to road safety items such as signs and signals, to materials like asphalt and concrete additives and chemicals for everything from vegetation management to snow removal. 

At the end of the year, our editors review the products they have covered and select the 50 that seem most significant to the road construction and maintenance industry. 

Although the editors consult reader service data and various expert sources in making their selections, our judgments are ultimately subjective. We seek out products that either advance technology in a particular niche, or intensify competition by providing an important alternative to existing products. We also try to identify products that represent new or unusual concepts, and some of them are usually off beat.

The intent of our Top Rollout Awards is to recognize and celebrate product advancement and innovation in a way that rewards the companies and individuals who invest in advancement and innovation. Inevitably, we miss deserving products, and we apologize in advance for that shortcoming.

Reprinted from Better Roads Magazine
December 2004

Other  Top Products:  2005  2003   2002

 

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Copyright © 2004 James Informational Media, Inc.
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