July 2004
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Recycling saves money and impact

Pavement recycling lets you conserve budget dollars and gain favor with citizens concerned about the environment.

by Mike Polak

As the populations of the U.S. and Canada grow, the additional burdens of increased traffic volume and increased tire pressures and loading will be placed on our roadways and highways. Every community faces the need for transportation improvements, yet our highway agencies and contractors face enormous cost pressures ranging from lean public budgets to extremely high crude oil prices to regional cost and availability problems with quality aggregate.

Asphalt pavement recycling can help agencies and primary contractors deal with these budget burdens, and win favor with the public in other ways as well. Here are a few of the well-established virtues of pavement recycling:

Recycling is good for the environment and asphalt is the most recycled of all materials.

In-place recycling eliminates the need to transport demolished pavement to a remote storage area. This saves fuel, jobsite congestion and dust, and overall costs.

In-place recycling eliminates stockpiles of recycled asphalt product, which is an environmental issue in some locations.

All asphalt recycling makes use of the original aggregate. Not only is this older aggregate often the best quality, it eases demand on virgin aggregate which is in limited supply in many areas.

Each of the in-place recycling disciplines offers a cost-effective alternative to total reconstruction of a roadway. Hot and cold recycling can add years to the life of the original pavement, while full-depth reclamation can dramatically reduce the cost of rehabilitating a pavement that has reached the end of its design life. And each of these disciplines is much less intrusive with regard to traffic than conventional reconstruction.

Technology advances

Although asphalt recycling has been around for at least 50 years, the machines, materials, and techniques of recycling have constantly evolved and improved, resulting in an ever more refined and durable final product.

Recent improvements include:

Some of the larger recycling trains have been condensed into small, more efficient components. For example, several pieces of a cold in-place recycling train can now be built into one unit. Some hot in-place recycling equipment now uses hot air to heat the old pavement, not direct flame.

The application of additives and the effectiveness of those additives have improved. Emulsified asphalts that cure at an accelerated speed have evolved so that overlays can be placed on the recycled material earlier.

More technology is being used with full-depth reclamation and in the field of chemical stabilization. Mix designs and testing of these materials has improved dramatically.

Recycling’s voice

The Asphalt Recycling & Reclaiming Association is a trade association formed by the people and companies of the recycling industry to educate and promote the use of recycled asphalt and reclaimed material.

The association has five disciplines: cold planing, cold recycling, full-depth reclamation, soil stabilization, hot in-place recycling, and hot recycling. 

In the field of education, the ARRA has produced the Basic Asphalt Recycling Manual which is North America’s most complete and authoritative guide to asphalt recycling. The manual is designed to inform owners, specifying agencies, consultants, and civil engineering students about current recycling methods and applications. Available from any ARRA member, the manual can be used to completely evaluate, design, specify, and construct an asphalt-recycling project.

The ARRA has also worked with The Foundation for Pavement Preservation to provide the course work for The National Highway Institute Asphalt Recycling Course. This course can be sponsored by federal, state, provincial, or local road agencies in the U.S. or Canada. It is also available to local technical assistance program centers, associations, consulting firms, private industry, universities, and other national and international entities engaged in highway work.

The ARRA supports and participates in the Foundation for Pavement Preservation. In October 2003, the ARRA and its members helped open the National Center for Pavement Preservation at Michigan State University.

The ARRA also conducts seminars such as the recent North Carolina DOT aviation seminar, Alternative Construction for Asphalt Pavement Seminar. The seminar covered four disciplines of the ARRA and was attended by 70 engineering and agency people from four states.

In April, an ARRA member company held a seminar on full-depth reclamation and soil-cement pavements. The two-day event took place in Dallas, Texas and attracted audience members from all over the United States.

Common goals

As the costs of pavement construction, rehabilitation, and maintenance continue to rise in the years to come, alternatives to conventional pavement management practices — alternatives like recycling — will continue to become more attractive.

This trend started with the Federal Highway Agency’s Recycled Materials Policy, announced in 2002, which calls for an increased effort in conservation of depleted natural resources such as aggregate and crude oil. Some of our best and most valuable resources are already in place on our existing highways. The beneficial use of recycled asphalt has never been clearer.


 

Mike Polak is a partner with E.J. Brenneman, West Lawn, Pennsylvania and a past president of the Asphalt Recycling and Reclaiming Association.

Reprinted from Better Roads Magazine
July 2004

 

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