May 2005
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Better Bridges

Proactive and Responsible Bridge Ownership

The primary responsibility of bridge owners is to protect the structure through
an effective and efficient bridge maintenance, rehabilitation/replacement, and inspection program.

by R. Jerry Frost

Many bridge elements undergo enormous stress throughout the imposing seasonal changes and loading conditions. Using proactive measures, especially with prestressed bridges such as P/S box-beam bridges, can alleviate this problem.

Although P/S concrete bridge members have provided bridge owners with a consistent and durable product for nearly 45 years, bridge engineers should closely monitor and note any localized or global rust staining from the tendons in the P/S members found during bridge inspection efforts. By noting such staining and taking steps to repair, bridge owners may avoid accelerated corrosive activity and significant decay, and prolong the life of their structures.

A hands-on accurate and thorough bridge inspection process is a challenging task for bridge owners and engineers as the bridge population continues to age. Shifting through the bridge observations and noting key trends such as consistent rust staining is enormously valuable for managing future bridge repair efforts.

The most cost-effective bridge programs will use accurate and thorough condition state data, notes, and photos to understand and assess its overall performance. Although bridge owners are trying to balance their immediate bridge repairs and rehabilitations, they must also recognize and prioritize tomorrow’s repairs that are evident today.

The impending need is a better approach to identify future potential developing expenditures, such as localized deficiencies found in specific members.

Looking at problems

For P/S concrete box beam structures, poor performance can develop in the bottom of the box in unprotected units. Problems may include longitudinal cracking and water staining, beginning signs of longitudinal tendon rusting, exposed P/S tendons, and longitudinal concrete cracking.

Original design of these types of structures, naturally, relies on the interaction.

Keeping it safe

It is now up to the bridge owner to take steps to provide safe passage across the structure, which may include reducing the use of the structure or even temporarily closing the structure under the guidance of a professional engineer.

At this point the owner should take appropriate steps to make the necessary repairs, even if for a temporary manner. Repairs and in some cases replacements of these members are necessary to secure an infrastructure system that meets the needs of the local community.

Some structural problems require immediate and semi-urgent design and construction efforts due to significant deficiencies in the structure members.

In order to reduce or eliminate immediate repairs, proactive steps are necessary.

This is possible through a detailed review of the bridge inspection photos and notes.

An excellent bridge inspection effort under review by a professional engineer knowledgeable with bridge mechanics and performance will be in position to identify condition states, which may lead to rehabilitation or total replacement. In addition, bridge owners should plan and coordinate this form of information and request from their professional engineer.

By identifying field condition states of corrosive P/S tendons, bridge owners are in position to begin the planning process to design repairs.

It is reasonable to assume that bridges with members that display significant deficiencies will require immediate to moderate time frames for repairs. For immediate repairs, temporary reduced loading conditions or temporary bracing may also be necessary.

Possible Problems

Signs indicating problems need proactive attention.

P/S beam with concrete losses and broken P/S tendons.

Longitudinal concrete crack.
Beginning evidence of longitudinal tendon rusting.
Concrete delaminating and corroding tendons.
Exposed P/S tendons.
Longitudinal crack and water staining.

Controlling costs

By providing an effective and efficient bridge management and inspection effort, bridge owners meet their primary responsibility of protecting the structure and providing a safe means for the traveling public. This focus and effort on bridge safety is needed and an ongoing challenge for bridge owners, engineers, and contractors.

Although noting immediate repairs of bridge members is a critical step in securing a safe, agile, and flexible infrastructure system, it is equally important to foresee and forecast high potential future costs, such as P/S concrete members with signs of corrosive activity on the tendons. This will let bridge owners better manage the financial support to make repairs, by targeting trends and future rehabilitation and partial replacement needs. Bridge owners need to request this type of information during the inspection process to plan and secure future financial appropriations for repairs.


R. Jerry Frost, P.E., is a registered professional engineer in Indiana, Pennsylvania, Florida, Maryland, New Jersey Georgia, West Virginia, Virginia and Michigan. He has nearly 20 years of experience with bridge inspection, analysis, and design of bridge structures.

Reprinted from Better Roads Magazine
May 2005

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Copyright © 2005 James Informational Media, Inc.
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