November 2002
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Better Bridges

Downed I-40 Bridge Opened in Just 47 Days

Contractor Gilbert Central beat a tight timetable using 24-hour work schedules and new technology.

by Ruth W. Stidger, Editor-in-Chief

On June 12th, two river barges took out a 500-foot section of the Oklahoma Department of Transportation’s I-40 bridge, near Webbers Falls, killing 14. The collision dropped the western-most portion — three spans or about a third of the bridge, and destroyed three two-column piers.

Originally, the Oklahoma DOT estimated a $15-million repair cost and a six-month timetable for work on the structure. The bridge normally carries about 20,000 vehicles a day.

When the repair contract was let to Gilbert Central, Ft. Worth, Texas, it was for 120 days at a cost of just under $11 million. The contractor had 57 days to move traffic back onto the bridge, but did it in 47.

Repair was a 24-hour operation under the supervision of ODOT, the contractor, and Cobb Engineering bridge inspectors.

Work in phases

Work on the bridge progressed in phases. The first included recovery of vehicles and stabilization of the damaged section. Jensen Construction completed this $500,000 contract.

Jensen Construction finished the second phase of the work as well — demolition of the damaged spans and piers. The contract was for about $850,000.

Demolition and removal of the fallen section was finished in only two weeks.

Poe & Associates prepared plans for repair, which was phase three of the work.

The final phase was reconstruction. Gilbert Central started overpass work before the section removal was complete.

Crews focused first on rebuilding and securing the bridge piers. These were drilled and poured with concrete.

D.S. Brown’s Versiflex elastomeric bearings, Steelflex modular expansion joints, and Steelflex strip seal expansion were used to help rebuild the bridge. 



Workers move into place to begin replacing the damaged section of the I-40 bridge

A barge moves equipment into place to begin work.


Blasting helps remove fallen section of the structure.

 
Once the fallen bridge section was removed, jagged concrete and rebar ends still protruded.


New materials are positioned on a barge, along with the equipment needed to place them.


Ruined concrete and rebar had to be removed during demolition.


Workers are hoisted over the damaged area to check the remaining connection of materials.

Reprinted from Better Roads Magazine
November 2002

 

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Copyright © 2002 James Informational Media, Inc.
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